SASSTO

Conquering Space

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The RealEveryone who knows anything about how the future is supposed to be knows that spaceships are not supposed to look like this. 

The IdealThey are supposed to look like this. 
Spaceships weren't meant to come apart after  lift off with bits falling away until only one piece makes it into orbit only to come back on parachutes or in a dead-stick glide.  They were intended to be solid metallic cigar shapes that soared whole into the cosmos and returned intact to land on a majestic tail of fire.  Anything less is second best and avoiding the issue of whether or not your engines were up to snuff in the first place.

Maybe that's the reason why the Douglas Aircraft Company began its SASSTO project in the 1960s.  That stands for Saturn Applications Single Stage To Orbit.  The brain child of designer Philip Bono, this was one of a number of attempts over the past few decades to produce a spacecraft that does not break up like a celebrity marriage on lift off, but flies into space in one piece and returns with its honour intact. 

The Douglas SASSTO was meant to be the equivalent to Nasa's Saturn SIVB booster with enough power to put a two-man Gemini spacecraft into orbit.  But unlike the SIVB, which could only be used once and was then tossed away like a multi-million dollar wad of Kleenex, the SASSTO could return to Earth and land using its engine. 


<Boring technical bit>

Aerospike engine.  Click to enlarge.It was supposed to do this using an aerospike, which is a sort of open-sided rocket engine that looks like a huge plug on the bottom of the ship.  This engine is smaller and lighter than conventional rockets, but with superior performance because the entire plug acts like one big engine with peculiar properties.  The rocket exhaust  streams down the plug in a ring with the curved sides of the plug containing and guiding the exhaust like the half of the bell of a rocket motor.   On the open side of the exhaust, the pressure of the surrounding air also contains the exhaust like the other half of the bell.  The clever bit is that as the rocket ascends, the shape of the exhaust must widen to maintain efficiency.  With a conventional rocket this is very difficult to do, but with the aerospike the lowering air pressure that comes with higher altitudes allows the exhaust to spread out automatically.   As a bonus, on return  from orbit the plug would be cooled with liquid hydrogen so that it could act as a heat shield before being restarted for the final landing. 

</Boring technical bit>


And you could refurbish the ship, refuel her, and send her right back up again.

The Douglas company had high hopes for the SASSTO.  They figured that a fully reusable spaceship that didn't even need tanks or boosters replaced would be much more economical than expendable rockets, and because it didn't need all the assembly and preparation work would be an excellent lifeboat and rescue craft.

Unfortunately, neither SASSTO nor any of her cousins, such as the Delta Clipper of the 1990s, has ever entered service.  Part of this is due to the fact that the actual costs and savings (if any) of the single stage design remain unknowns, which makes them unattractive to budget-concious agencies.  Part of it is due to the Space Shuttle eating up so much of the American space budget for so long, which is what killed off the Douglas project. 

And part of it may be that Nasa just doesn't have any poetry in its collective soul.

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